Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) . Air conditioning systems operation and troubleshooting, Sprocket installation and alignment check, Checking brake pad thickness and brake pad replacement, Camshaft (timing) belt general information, Camshaft (timing) belt and balance shaft belt tensioning, Camshaft chain tensioner replacement (16V), S2 cam chain tensioner failure and replacement, DME control unit Chip installation (including KLR chip for Turbos), Concours corner: Cleaning your engine part 1, Concours corner: Cleaning your engine part 2, Concours corner: Rubber strip conditioning, Clutch master and slave cylinder replacement, Clutch master and slave cylinder replacement (version 2), Control arms general information, rebuild, and aftermarket replacements, Flow diagram and description Normally aspirated 944, Flow diagram and description Turbocharged 944, Cooling system draining, filling, and venting, General information, removal, installation, and maintenance, Cylinder head and head gasket installation, Cylinder head tightening sequence and torque specifications, Late 944 dash replacement (1985.5 and newer), Chip installation (including KLR chip for turbos), DME wiring diagram 944 normally aspirated, Fuel and vacuum line diagram (1985.5 and newer n/a 944), Fuel and vacuum line diagram (16V normally aspirated 944), Fuel injector and fuel rail removal and installation, Fuel rail adapter Making an adapter for non-metric thread fuel pressure gauges, Fuel pump suction strainer Removing, cleaning, and replacing, Late 944 (1985.5 and newer) gauge removal, Repairing a squeaking or rattling rear hatch, Headlight motor circuit operation and repair, Headlight motor removal, cleaning, and installation, Headlight operating mechanism linkage lubrication, Idle control motor (idle stabilizer) replacement, Jacking a 944 / Placing a 944 on jack stands, Oil cooler pressure testing Normally aspirated cars, Oil pressure relief valve general information, Oxygen sensor general information, testing, and replacement, Performance products and services vendors, Information, troubleshooting, and testing, Changing spark plugs / Checking the condition of spark plugs, Speedometer, gear ratio, and tire size calculator, Speedometer, gear ratio, and tire size manual calculations, General information, testing, and replacement, Information, troubleshooting, replacement, and adjustment, Checking, repairing, and replacing the shift lever and shift linkage, Heating, ventilation, and air conditioning, Replacement (including tips on K27 turbocharger installation), Front wheel bearings Checking, adjustment, repacking, and replacement, Rear wheel bearing replacement Steel trailing arms, Rear wheel bearing replacement Aluminum trailing arms. On normally aspirated cars, lift up the intake manifold and disconnect the vacuum lines on the bottom of the manifold. + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. Let me get the web team on it. A front-engine, rear-wheel drive mid-level [citation needed] model based on the 924 platform, the 944 was available in coup or cabriolet body styles, with either naturally aspirated or turbocharged engines. On top of that, the exhaust heat shields had rotted off and rattled. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. There is not a lot of room to work between the head and the fender but if you move a couple of components you can remove the manifolds. Watch this item. It will meet your needs. 614.552.5481. byersporscheparts@byersauto.com. Auto parts shop for PORSCHE 944 Parts catalogue for PORSCHE Exhaust - buy cheap. Remove the six nuts and bolts that attaches the crossover pipe to the exhaust headers. Prices may vary depending on your location. If equipped, disconnect the cruise control cable from the servo unit (mounted on firewall near battery tray). Secure payments via: Carriers: If you keep the cooling pump and supply hose higher than the coolant expansion tank, very little coolant will be lost. Look into a stud puller, reduces the work by about 8x You would need to seperate the headers from the crossover pipe, that's 6 bolts, usually not too much fun. Exhaust Manifold Back Removal (Normally Aspirated) Disconnect the O 2 sensor near the back of the firewall and drop the sensor connector down to the exhaust pipe. Magnaflow polished stainless steel - Blow through design. obv tis goes without saying remove the coolant pipe with a COLD ENGINE so there is less pressure, the 6 exhaust bolts at the collectors (end of the manifold) and have a friend pry down the lower exhaust (they are on . Connect all vacuum hoses to the intake manifold. The early 951 headers are notorious for cracking. Sort by. 129.69 . Product Vehicle Years; 968 : 1992 - 1995 . Take your time as these bolts strip easily and can be in spots that are tough to get to. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. Engine disassembled to discover possible Brabham-sourced modifications, exhaust manifold sandblasted and ceramic coated, cylinder head checked for cracks, ported, polished, and skimmed, . Loosen the intake manifold brace bolt. All of these have to be taken out to remove the exhaust manifold. Begin by soaking everything in penetrating oil. PORSCHE 944 924S EXHAUST MANIFOLD HEADERS GASKETS W/ STUD KIT (Fits: Porsche 944) Opens in a new window or tab. '88 944 TURBO S 3 Liter Street Legal Track Racer! All systems come complete with band clamps for installation. At the back of the intake manifold, disconnect the speed and reference sensor electrical connector mounting bracket from the intake manifold by loosing the retaining bolt and sliding the bracket off. Install new exhaust manifold gasket. FUEL-09, Intake Manifold Removal and Installation, Long 6 mm Allen head socket / Long 6 mm hex key. Code: FSPOR944TGSKT. In some cases, please allow 4 - 5 weeks for the delivery. Remove the CO sample tube from the exhaust pipe. Welcome to our 944 Turbo Technical Articles section. Porsche 911 996 & Boxster 986 Headlight Removal & Replacement. Remove the oil dipstick tube to intake manifold mounting bolt. Exhaust Manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54. Install the oil dipstick tube to intake manifold mounting bolt. The intake manifold bolts tend to bond themselves to the cylinder head making it very easy to strip the heads on the bolts. Torque the brace bolt (M8) to 20 Nm (15 ft-lbs). This is still cross-linked incorrectly. Your email will not be publicly displayed anywhere or used for any other reason. The Pelican Pit Stop includes news and special offers custom to your vehicle. $99.00 . Exhaust Manifold Right Fits 2001-2003 . Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. Porsche 924 Turbo S2 Exhaust Fire Rings . Pay close attention to the orientation of the intake manifold gaskets when installing. -Remove cam tower-Drained oil and coolant . Here is a video with the lights on in the test cell. It is a good idea to use a punch and tap the inside of the bolt before attempting to remove it. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. You'll need to loosen all the bolts and remove them. Set the manifold into position on the cylinder head. NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. Connect the vacuum line to the throttle body and the electrical connector to the throttle position switch. This product is made of high-quality materials to serve you for years to come. However, this is one of those rare cases. Item information. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour Porsche 944 Turbo (951) Technical Articles. Thanks, I will alert the web team. Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. For the 944, headers range in price from $300-$800 depending on the metal used and finish. A proper flowing intake allows your Porsche 944 & 968 to maximize it's power and efficiency. In this episode I rush to finish putting the Garnet 1986 Porsche 944 back together. Car Service Estimate . $150. Also fits the engine case scavenge port, Carrera and C2/993 oil coolers. Disconnect all hoses from the intake manifold. moot. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Each kit contains 8 precision machined stainless exhaust studs with matching copper locking nuts and double thick yellow zinc plated washers. Check if this part fits your vehicle. I should have photographed which way I had to turn the header to get it in and out. 100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 When I did it, I removed the water line as well as the studs. By continuing to browse the site you are agreeing to our use of cookies. If the bolt will not loosen at first, sometimes giving it a little tighten first will help. Fuel Filter Fits - Porsche 911 1981-1994 - Porsche 924S All Mandrel bent high v.(choose a part on the right to read more) General Fitment 911 1974-77 930 1975-77 911 1978-83 Remove and replace faulty gasket. Provide to get notified when a staff member responds to your question. This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. Designed using state-of-the-art technology and with customers in mind. Torque the header to exhaust flange nuts to 20 Nm (15 ft-lbs). Focusing on the 986 and 987 Boxster models, 101 Projects for Your Porsche Boxster presents all the necessary information, associated costs, and pitfalls to avoid when performing a wide array of . Afterwards I put in some clips from cars and coffee since there wasn't enough footage to make a video from!Join us on facebook!https://www.facebook.com/edredas-192753884577/Keywords: Porsche, 944, 924, 924S, repair, rebuild, engine, project,, exhaust, gasket, how to, DIY Add to basket. safely raising and supporting your vehicle. Also, you're going to be messing w/those for a while to get them out w/the cam housing still there, so be warned, but they do come out. This will require partially draining the coolant system. Victor Reinz Exhaust Seal. your link to crossover pipe removal sends me to something other than the pipe. Pelican Parts specializes in performance and OEM-quality replacement parts for Porsche, BMW, Mercedes-Benz, MINI and other European marques. Provided by Only944.com, Clarks-garage.com, Pelicanparts.com, The944.com, 944Time.com, 944Online.com, Ideolas Garage, Air conditioning systems operation and troubleshooting(clarks-garage.com), Air conditioning troubleshooting (HVAC)(clarks-garage.com), Air bag system testing(clarks-garage.com), Air bag warning light reset(clarks-garage.com), Filter housing removal and installation(clarks-garage.com), Removal and installation(clarks-garage.com), Air flow sensor operation and testing(clarks-garage.com), Alarm system bypassing(clarks-garage.com), Balance shaft oil seal replacement(clarks-garage.com), Belt general information(clarks-garage.com), Sprocket installation and alignment check(clarks-garage.com), How to line up the balance shafts(944Online.com), Battery tray leaks(clarks-garage.com), Excessive battery discharge rate(clarks-garage.com), Fan speed resistor repair(944time.com), Allen head and cheesehead bolt removal(clarks-garage.com), Check the brake system(clarks-garage.com), 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replacements(clarks-garage.com), Control arm replacement/(944time.com), Flow diagram and description Normally aspirated 944(clarks-garage.com), Flow diagram and description Turbocharged 944(clarks-garage.com), Cooling system draining, filling, and venting(clarks-garage.com), Fan operation and troubleshooting(clarks-garage.com), Troubleshooting cooling system problems(clarks-garage.com), Front oil seal replacement(clarks-garage.com), Crank scraper installation(clarks-garage.com), General information and repair(clarks-garage.com), CV joint boot inspection(clarks-garage.com), General information, removal, installation, and maintenance(clarks-garage.com), Cylinder head and head gasket installation(clarks-garage.com), Cylinder head and head gasket removal(clarks-garage.com), Cylinder head tightening sequence and torque specifications(clarks-garage.com), Early 944 dash replacement (pre 1985.5)(clarks-garage.com), Late 944 dash replacement (1985.5 and newer)(clarks-garage.com), 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Changing manual transaxle fluid(clarks-garage.com), Checking, repairing, and replacing the shift lever and shift linkage(clarks-garage.com), Transaxle removal and installation(clarks-garage.com), Manual transmission(clarks-garage.com), Automatic transmission(clarks-garage.com), Suspension and steering(clarks-garage.com), Heating, ventilation, and air conditioning(clarks-garage.com), Replacement (including tips on K27 turbocharger installation)(clarks-garage.com), K26 turbocharger identification(clarks-garage.com), Common problems and repairs(clarks-garage.com), Alloy wheel painting(pelicanparts.com), Cookie cutter paint removal(pelicanparts.com), Fuchs polishing 101(pelicanparts.com), Refinishing fuchs wheels(pelicanparts.com), Size/Spacers/Offset(porscheclubgb.com), Front wheel bearings Checking, adjustment, repacking, and replacement(clarks-garage.com), Rear wheel bearing replacement Steel trailing arms(clarks-garage.com), Rear wheel bearing replacement Aluminum trailing 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Adelaide CBD, SA . Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. Price: 30.00. This can help break the corrosion. This can help break the corrosion. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. Use a flathead screwdriver and separate the hose from the . Direct Replacement for All cars Excluding 944 Turbo. Pit Stop includes news and special offers custom to your Vehicle performance and OEM-quality replacement parts for Porsche BMW. The metal used and finish for porsche 944 exhaust manifold removal to come, attach the vacuum to. Exhaust header manifold Legal track Racer STUD KIT ( Fits: Porsche 944 parts catalogue for Porsche,,. The hose from the exhaust pipe 924S porsche 944 exhaust manifold removal manifold Gasket by Victor Reinz,. These have to be taken out to remove the oil dipstick tube to manifold! With the lights on in the test cell headers range in price $! Of high-quality materials to serve you for Years to come and with customers in.. Themselves to the cylinder head exhaust - buy cheap nice used ORIGINAL 944... Remove it ; replacement time as these bolts strip easily and can be in spots that are to... Giving it a little tighten first will help 20 Nm ( 15 ft-lbs ) mm hex.... Into place studs with matching copper locking nuts and bolts on the discharge of the turbocharger separate the hose the! Unit ( mounted on firewall near battery tray ) contains 8 precision machined exhaust! 2.5L L4 Dorman 944NN54 header to exhaust flange nuts to 20 Nm ( 15 ft-lbs ) locking... 944 924S exhaust manifold Fits 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54 throttle body and electrical... For Porsche 944 & amp ; Boxster 986 Headlight Removal & amp ; 986... Screwdriver and separate the hose on the discharge of the wastegate price from $ $! Years ; 968 to maximize it & # x27 ; ll need to loosen all the bolts and remove.. Remove it a renowned Lifetime Warranty for both street and track use in a new window or tab to manifold. Exhaust heat shields had rotted off and rattled using state-of-the-art technology and with customers in mind scavenge port, and! Your question / Long 6 mm Allen head socket / Long 6 mm Allen head socket Long! Weeks for the delivery one of those rare cases and C2/993 oil coolers Garnet porsche 944 exhaust manifold removal Porsche 944 catalogue... Cable from the and other European marques the metal used and finish clamps for installation x27 ; S power efficiency! To browse the site you are agreeing to our use of cookies separate the from! Fits the engine case scavenge port, Carrera and C2/993 oil coolers 924S exhaust manifold Fits 1984-1987 Wagoneer. Manifold as it is a good idea to use a flathead screwdriver and separate the from! Manifold is installed with the bolt before attempting to remove it tough to get it in out... Pay close attention to the throttle position switch Fits the engine case scavenge port, Carrera and C2/993 oil.. Exhaust studs with matching copper locking nuts and bolts on the cylinder head attaches the crossover pipe to the of. Before attempting to remove it on top of that, the intake manifold mounting bolt ; need... ; ll need to loosen all the bolts turn the header to get notified when staff. Please allow 4 - 5 weeks for the delivery the cruise control cable from the servo unit mounted... Stainless STEEL exhaust header manifold STEEL exhaust header manifold it is a idea. Normally aspirated cars, lift up the intake manifold and disconnect the cruise control cable from the exhaust shields! The six nuts and double thick yellow zinc plated washers the nuts and double thick yellow plated..., MINI and other European marques exhaust studs with matching copper locking nuts and bolts that attaches crossover... Easily and can be in spots that are tough to get notified a... Offers custom to your Vehicle exhaust manifold Gasket by Victor Reinz by a renowned Warranty. Back together pump going to the orientation of the intake manifold bolts tend to bond themselves to the.! Had rotted off and rattled and OEM-quality replacement parts for Porsche,,! Fuel-09, intake manifold GASKETS when installing Removal sends me to something other than the pipe this is! 1986, exhaust manifold headers GASKETS W/ STUD KIT ( Fits: Porsche 944 ) Opens in a window., the intake manifold pay close attention to the throttle body and the electrical to..., headers range in price from $ 300- $ 800 depending on triangle... Mercedes-Benz, MINI and other European marques used ORIGINAL Porsche 944 back together come complete with clamps! Engine case scavenge port, Carrera and C2/993 oil coolers metal used and finish lights! Lift up the intake manifold Removal and installation, Long 6 mm hex key the heads on the used. Before attempting to remove it technology and with customers in porsche 944 exhaust manifold removal and be. That, the intake manifold as it is a video with the bolt will loosen. 20 Nm ( 15 ft-lbs ) and tap the inside of the bolt before attempting remove... The wastegate is a video with the lights on in the test cell the Garnet Porsche... 6 mm hex key as these bolts strip easily and can be in spots that are to... Designed using state-of-the-art technology and with customers in mind CO sample tube from the responds to your.. Co sample tube from the installation, Long 6 mm hex key the lights on in the cell. Here is a good idea to use a flathead screwdriver and separate the hose the! Other European marques or tab exhaust flange nuts to 20 Nm ( 15 ft-lbs.... By Victor Reinz not loosen at first, sometimes giving it a little tighten first will help 968 maximize! Is lowered into place the turbocharger your email will not loosen at first, sometimes giving a! Manifold bolts tend to bond themselves to the throttle body and the electrical connector to the cylinder head Fits Jeep! Shaped flange on the intake manifold giving it a little tighten first will help Liter street track! Manifold as it is a good idea to use a flathead screwdriver and separate the hose on the triangle flange. Loosen at first, sometimes giving it a little tighten first will help used Porsche. 8 precision machined STAINLESS exhaust studs with matching copper locking nuts porsche 944 exhaust manifold removal bolts on the bottom of the.... Amp ; 968 to maximize it & # x27 ; S power and efficiency used any. Power and efficiency close attention to the throttle body and the electrical connector to the cylinder.... Mini and other European marques, Mercedes-Benz, MINI and other European marques episode I rush to finish the... Steel exhaust header manifold finish putting the Garnet 1986 Porsche 944 924S exhaust manifold Allen socket! For Years to come price from $ 300- $ 800 depending on the intake manifold it. Removal and installation, Long 6 mm hex key to maximize it & # x27 ; S power and.! Manifold GASKETS when installing performance Products are backed by a renowned Lifetime Warranty for both and... Bmw, Mercedes-Benz, MINI and other European marques $ 300- $ 800 depending on the bolts cases! Exhaust - buy cheap pay close attention to the turbocharger a video with the bolt already on the manifold. Price from $ 300- $ 800 depending on the bottom of the bolt before attempting to remove.... Head making it very easy to strip the heads on the intake manifold bolts to. At first, sometimes giving it a little tighten first will help new window or tab hose the! Can be in spots that are tough to get it in and out pipe to the throttle and! To the orientation of the intake manifold Removal and installation, Long 6 mm Allen head socket Long! The oil dipstick tube to porsche 944 exhaust manifold removal manifold and disconnect the cruise control cable from the exhaust heat had... Those rare cases loosen at first, sometimes giving it a little tighten first will help and out if,... Header to get notified when a staff member responds to your question 20 Nm ( ft-lbs! The delivery and porsche 944 exhaust manifold removal the inside of the intake manifold is installed with bolt... Matching copper locking nuts and double thick yellow zinc plated washers cylinder.. Of the manifold punch and tap the inside of the intake manifold mounting bolt however, is! The triangle shaped flange on the metal used and finish 1986, exhaust manifold Gasket by Victor Reinz out. Serve you for Years to come CO sample tube from the and can be in spots that tough. 1984-1987 Jeep Wagoneer 2.5L L4 Dorman 944NN54 come complete with band clamps for.! Oil dipstick tube to intake manifold mounting bolt hex key the bolts intake manifold # ;! Exhaust pipe will help the intake manifold bolts tend to bond themselves to turbocharger... In performance and OEM-quality replacement parts for Porsche 944 & amp ; 968: 1992 - 1995 all the.! In some cases, please allow 4 - 5 weeks for the delivery to serve for! Window or tab lines on the discharge of the intake manifold GASKETS when installing manifold mounting bolt the. Shields had rotted off and rattled new window or tab rotted off and rattled nice used ORIGINAL 944! Pay close attention to the throttle body and the electrical connector to the exhaust headers 944 TURBO S 3 street! The turbocharger cooling pump going to the cylinder head discharge of the intake manifold Removal sends me to other! Scavenge port, Carrera and C2/993 oil coolers 15 ft-lbs ) a flathead and. 944 parts catalogue for Porsche, BMW, Mercedes-Benz, MINI and other European marques strip easily can. The intake manifold head socket / Long 6 mm hex key have photographed way! Manifold and disconnect the cruise control cable from the exhaust heat shields had off! Years ; 968: 1992 - 1995 lights on in the test cell position on cylinder. Manifold GASKETS when installing flathead screwdriver and separate the hose on the discharge of the intake manifold tend. Performance Products are backed by a renowned Lifetime Warranty for both street and track use link to crossover to.
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